TURNING WASTE INTO BUILDING SOLUTIONS

PIONEERING MATERIALS FOR MORE SUSTAINABLE BUILT ENVIRONMENTS

At New Fibers, we are revolutionizing the built environment with our groundbreaking materials, crafted entirely from recycled waste. Our innovative solutions merge sustainability with superior design, offering architects, contractors, and interior designers the best of both worlds.

Our processes produce 50% less CO2 than other similar materials such as plywood or formica

Each sheet recycles 1,000 containers

We have processed a little over 4,500 tons of multi-layer laminated paper since 2018 that is equal to the weight of 500 whales

Close-up of a corner of a wooden table with a geometric, dark metal base.
white cubewhite panels flat on surfacewhite panels
midnight grey cubemidnight grey panels flat on surfacemidnight grey panels
black cubeblack panels flat on surfaceblack panels
mauve cubemauve panels flat on surfacemauve panels
serene blue cubeserene blue panels flat on surfaceserene blue panels
aquamarine cubeaquamarine panels flat on surfaceaquamarine panels
ice grey cubeice grey panels flat on surfacemidnight grey panels

POLYROCA

POLYROCA is an innovative plastic panel made from 100% recycled and recyclable LDPE, sourced from post-industrial laminated cardboard waste—like beverage cartons, food packaging, and other discarded materials. It’s designed to provide sustainable, long-lasting solutions for a wide range of architectural and design applications.

COLORS
white texture color
WHITE
midnight grey texture color
MIDNIGHT GREY
black texture color
BLACK
mauve texture color
MAUVE
serene blue texture color
SERENE BLUE
aquamarine texture color
AQUAMARINE
ice grey texture color
ICE GREY
Declare logo

Available in three thicknesses and 7 colors, POLYROCA offers a versatile range for various design applications in both interior and exterior environments. These panels can be creatively integrated into numerous architectural elements, including ceilings, columns, accent walls, focal fixtures, and furnishings.

The raw materials variability leads to variations in surface patterns and tone between production batches. If your project requires minimal variation in tone and texture, we recommend ordering all the necessary material from a single batch to reduce color differences.

POLYROCA is also recyclable, reinforcing our commitment to environmental responsibility.

Material
100% recycled and recyclable LDPE

Size
1220 x 2440 mm
4 x 8 feet

Thicknesses and Weights

Nominal thickness
Milimeters
Variation
Weight (+/- 1 Kg)
1/4"
6.3 mm
+/- 1.5 mm
21.5 Kg
1/2"
12.7 mm
+/- 1.5 mm
36.5 Kg
3/4"
19.0 mm
+/- 2 mm
55.5 Kg
OUR PROCESS

How we turn waste into circular materials

At New Fibers, we are committed to designing, developing, and offering new, high-quality materials made of recycled waste. Our goal is to produce circular materials through low-impact transformation processes.

SORTING AND PREPARATION

In the sorting and preparation phase, we meticulously scrub and grind the collected plastic waste to separate it from paper and other materials. The prepared materials are grouped into different production batches based on their unique qualities, allowing us to tailor the subsequent processing steps to achieve optimal results.

GRANULATION, COLOR, AND ADDITIVES APPLICATION

During the granulation stage, the LDPE is transformed from flexible film into small, uniform plastic granules. This step also allows us to incorporate colorants and specialized additives. These carefully measured additives are mixed into the granules, ensuring that the final product meets aesthetic requirements and all performance characteristics.

BOARD TRANSFORMATION

In the board transformation process, the granulated plastic undergoes a significant change as it is subjected to heat and pressure, converting it into solid boards. This process ensures that the LDPE is properly molded and retains its intended shape, producing a consistent and high-quality product ready for your application.

CUTTING, PACKAGING, AND QUALITY CONTROL

The final step involves rectifying the solid boards into the proper dimensions, followed by a thorough quality control assessment to ensure that each board meets stringent standards for consistency in thickness and performance.

Contact Us

Let's innovate together

Mexico
Francisco I. Madero 26
La Magdalena Atlipac, 56525
México, México
New York
1027 Grand St
4th Floor, Studio 422
Brooklyn, NY 11211
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